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600MW 超临界锅炉末级过热器失效原因探析

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mthmh 发表于 2009-7-28 08:17:27 | 只看该作者 回帖奖励 |倒序浏览 |阅读模式
<p align="center"><font face="Verdana">600MW 超临界锅炉末级过热器失效原因探析 <br/>黄&nbsp; 伟&nbsp; &nbsp;湖南省电力试验研究院&nbsp; 湖南 长沙 410007&nbsp;&nbsp;李友庆&nbsp;&nbsp; 大唐湘潭发电有限责任公司&nbsp; 湖南 湘潭 411102&nbsp; <br/>Invalidation Analysis Of Final Stage Super Heater On Super Critical Boiler <br/>Huang Wei&nbsp;&nbsp;&nbsp;&nbsp;Hunan Electric Power Test And Research Institute, Changsha,410007, China;&nbsp;&nbsp;&nbsp;<br/>Li You-qing&nbsp;&nbsp;&nbsp;&nbsp;Datang Xiangtan Power Generation Co.,Ltd,&nbsp; Changsha,411102, China </font></p>
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<p><br/>摘&nbsp; 要&nbsp; 某电厂 3号超临界锅炉投产以来,运行不到 500 小时已发生 4次末级过热器爆漏,其开裂部位多发生在外数第 2、3、4、20内圈管,其特征为管屏下部内弯头横向裂纹。其主要原因为末级过热器 SA-213TP347 在弯管后未固溶处理,致使末级过热器内弯处管材存在晶间腐蚀和硬度超标,同时末级过热器由于其管系设计布置不合理,运行中与烟气紊流发生共振,致使末级过热器内弯头在极短的时间内快速疲劳失效而爆漏。通过增加末级过热器固定管夹,改变其固有频率;末级过热器下部弯头更换为经固溶处理的弯管等措施。目前锅炉未发生类似的失效损坏,取得明显的效果。 <br/>关键词&nbsp;&nbsp; 超临界锅炉&nbsp;&nbsp; 末级过热器&nbsp; 失效分析&nbsp;&nbsp; 措施 </font></p>
<p><font face="Verdana">Abstract: After some 600MW super critical boiler is put into production, there occurred 4 bursts in the final stage super heater during&nbsp; its 500 hours operation. Mostly, the bursts locate in the inner tracks of tubes rank 2,3,4 and 20&nbsp; from outside, and transverse cracks were found in the internal elbows of the tube screen’s underpart at the same&nbsp; time. According to analysis, without solution treatment after tube bending and inappropriate design of the pipe arrangement are main reasons to these bursts. Intercrystalline corrosion&nbsp; and hardness beyond standards are found in the material of inner elbows due to non-solution treatment after bend. Resonate occurs during the boiler running of tubes and flue gas because of inappropriate design leads to fatigue failure rapidly. By adding fixed pipe clamps on&nbsp; the final stage super heater to change its natural frequency and changing the elbows made of material after solution treatment, such bursts never happen up to now. <br/>Key words&nbsp; super critical boiler, final stage super-heater, invalidation analysis, method&nbsp; </font></p>
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<p>&nbsp;</p> EbDZcF5k.pdf (216.41 KB, 下载次数: 2) <br/>
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